Changchun Hofu Technology Co., Ltd.
Hotline: +86-431-80606168
Gas Analysis Pretreatment System
Category: Fluid Processing and Analysis
Gas Analysis Pretreatment System
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The online gas pre-treatment system serves as a "bridge" connecting process pipelines and analytical instruments, responsible for processing high-temperature, high-pressure, dusty, liquid-containing, and easily condensable process samples into clean, dry, constant-temperature, and constant-pressure sample gases that can be accepted by the analyzers, ensuring long-term stable and reliable operation of the analytical instruments.

Product Parameters

Core Features

FunctionDescription
SamplingExtract representative sample gas from the process pipeline
Pressure Reduction and CoolingReduce high temperature and pressure of the sample gas to a range acceptable for the analyzer
Filtration and PurificationRemove solid particles, liquid droplets, and oil mist from the sample gas
Condensation and DehydrationLower the dew point of the sample gas and remove moisture interference
Heating and InsulationPrevent condensation or crystallization of easily condensable media during transportation
Pressure RegulationStabilize the sample gas pressure to meet the analyzer requirements
Flow ControlEnsure constant sample gas flow to guarantee analytical accuracy

Technical Parameters

CategoryParameterCapacity Description
Applicable MediaSample Gas TypeGases, flue gases, process gases, customizable according to composition
Processing CapacityProcessing Flow RateCovers common analyzer requirements, customizable according to operating conditions
Input ConditionsInput TemperatureRoom temperature to high temperature, cooling unit available
 Input PressureAtmospheric pressure to high pressure, pressure reduction unit available
 Dust/liquid contentMulti-stage filtration and liquid removal units available
Output ConditionsOutput TemperatureConstant to the temperature required by the analyzer
 Output PressureStable to the pressure required by the analyzer
 CleanlinessMeets strict requirements of the analyzer on particles and moisture
Material SelectionMaterial in ContactStainless steel, fluoroplastic, etc., selected based on medium corrosiveness
 Sealing ComponentsCorrosion-resistant and heat-resistant sealing materials
Structural FormInstallation MethodWall-mounted / Cabinet-type / Skid-mounted, customizable according to site conditions

Product Features

FeatureDescription
Customized DesignCustom-designed according to on-site process conditions and analysis components
Corrosion-Resistant MaterialsFluoroplastic, special alloys, etc., selected for corrosive media
Multi-Stage FiltrationDust removal, oil removal, and liquid removal to ensure sample gas cleanliness
Efficient DehydrationCondensation dehydration + automatic drainage to reduce sample gas dew point
Heating and InsulationPrevent blockage of pipelines due to easily condensable media
Stable OutputConstant flow and pressure design to ensure stable operation of the analyzer
Easy MaintenanceModular structure, easy replacement of consumable parts

Typical Application Scenarios

IndustryApplicationPre-treatment Challenges
PetrochemicalHydrogenation units, catalytic cracking, sulfur recoveryHigh temperature, high pressure, dust, sulfur content
Coal ChemicalsGasification, transformation, purificationHigh dust, coking tendency, tar content
SteelBlister gas, converter gasHigh dust, high moisture content
CementFlue gas from kiln tail, preheaterHigh dust, high temperature
Environmental ProtectionContinuous monitoring of flue gas emissionsHigh humidity, acidic, dust content

System Composition

ModuleFunction
Sampling ProbeExtract sample gas from the process pipeline, optional filtration and heating
Transmission PipelineHeated cable, prevent sample gas condensation
Pre-treatment UnitFiltration, dehydration, pressure reduction, flow stabilization, pressure stabilization
Control UnitTemperature, pressure, and flow monitoring and control
Back-blow UnitPeriodic back-blow of probe and pipeline to prevent clogging

Why Choose Us

AdvantageDescription
Deep Process UnderstandingYears of experience in petrochemical, environmental protection, and other industries, with deep understanding of process characteristics
Strong Customization CapabilityCustom-designed according to on-site operating conditions, non-standard general products
Accurate Material SelectionAccurate material selection for corrosive, high temperature, and high pressure conditions
Excellent System IntegrationModular design, seamless integration with analyzers
Fast Service ResponseFull-process technical support from design, installation, to commissioning

Selection Guide

Operating ConditionsRecommended Configuration
High-temperature sample gas (>200°C)Configure heated sampling probe + heated pipeline + cooling unit
High-dust sample gasConfigure multi-stage filtration + automatic back-blow
High-humidity sample gasConfigure efficient condensation dehydration + automatic drainage
Corrosive sample gasFluoroplastic or special alloy materials
Explosion-proof areaExplosion-proof configuration